Allocated to each transmission unit is a multiplate clutch. Our dual clutch direct shift gearbox dsg can be used as a fully automatic gearbox, or as a responsive quick shift manual. Direkt, commonly abbreviated to dsg, is an electronically controlled dualclutch multipleshaft gearbox in a transaxle design, with automatic clutch operation and with fully automatic or semimanual gear selection. Self study program the dsg dualclutch gearbox pdf online. In most vw applications, the readout in the instrument display changes to 76 5. How dsg works understanding dualclutch transmission. Volkswagen jetta 2005 a5 transmission 001, transmission code, reading.
The first dsg transaxle that went into production for the volkswagen group. The mechatronics control module j743 controls clutch operation and gear selection. Page 19 5 speed manual gearbox self study programme whilst the direct shift gearbox is on a par with vehicles with manual gearbox in terms of uel consumption, the doubleclutch gearbox has succeeded in reducing fuel consumption. Volkswagen s directshift gearbox part 1 v olkswagen s directshift gearbox dsg 02e see figure 1 is used in the united states in some 2004topresent new beetle, new jetta and golf gti models. The advantages of an automatic gearbox are, for example, a high level of comfort, above all in gear changes, as there is no interruption in tractive power. Direct shift automatic transmission 02e front wheel drive repair group 34. Volkswagen develops environmentally friendly technologies that help reduce co2.
Volkswagen golf 2015, golf variant 2015 repair manual direct shift gearbox. View and download volkswagen passat 2006 service training online. Volkswagen develops environmentally friendly technologies that help reduce co 2. A dsg, or direct shift gearbox has two independent gearboxes to split the work, typically between odd and even gears assigned to each.
Gears 68 list of figures figure 11 volkswagen dsg selfstudy programme 308, 2003. The transmission is designed for a maximum torque of 250 nm and use for vehicles in the compact class as well as, also a world premiere, for vehicles in. Direct shift automatic transmission 02e front wheel drive is installed in the jetta 2005. Both multiplate clutches are of the wet type and work in dsg oil. The dashboard itself is the epitome of clean and functional design, with everything the driver. Click download to get the full free document, or view any other golf pdf totally free. If searching for the ebook vw golf tdi manual gearbox diagram in pdf format, then youve come to faithful site. Your regular automatic transmission has a single gearbox to handle all six or more gears. Volkswagen s direct shift gearbox dsg is the worlds first dualclutch automated manual gearbox in a production car.
In simple terms, a dsg automates two separate manual gearboxes and. Does not cover convertible, rallye, caddy, diesel engine, 4 w. We presented full option of this ebook in epub, doc, pdf, djvu, txt forms. Volkswagen touran introduced in 2003 and sold in europe and other select market, the volkswagen touran is a compact mpv based on the fifth generation volkswagen golf mk5. Volkswagen golf 2015, golf variant 2015 repair manual engine mechanical, fuel injection and ignition. Technical information should always be available to the foremen and mechanics, because their careful and constant adherence to the instructions is essential to ensure vehicle roadworthiness and safety. Vw jetta hybrid 20 direct shift gearbox repair manual edition 01. Volkswagen transporter 2004 selfstudy programme pdf download. Gearboxes 7speed 7speed direct shift gearbox dsg dsg0ambasic settings diagnostic procedures for a vag diagnostics. Volkswagen jetta 20 hybrid direct shift gearbox repair. Volkswagen golf pdf workshop, service and repair manuals, wiring diagrams. The innovative dual clutch system facilitates an instant gear change, whilst helping to maintain swift and smooth progress. Volkswagen golf the car of the german company volkswagen.
Volkswagen jetta 20 hybrid direct shift gearbox repair manual 2016 edition pdf. Click download to get the full free document, or view any other jetta pdf totally free. In place of a dry clutch, two wet clutches are used. Interior the passats extensively redesigned interior features a host of equipment and premium details to present new levels of comfort, convenience and functionality. Directshift gearbox volkswagen technical site vwts. Vw golf repair manual free download automotive handbook. Page 43 the 6speed direct shift gearbox 02e following its successful, initial launch in the golf 2004 the gearbox offers the following characteristics. Direct shift gear transmission international journal on recent and. Common faults in the 6speed dsg automatic transmission. Direkt, commonly abbreviated to dsg, is an electronically. Volkswagen golf 2015 repair manual heating, ventilation and air conditioning. Replace direct shift gearbox dsg mechatronic j743 6 spd.
For additional information on the clutches and several automatic shift dsg, please refer to ssp 841403 programs. Computer controlled dsg transmission south east london. Volkswagen is making two world premieres with the new sevenspeed dual clutch dsg transmission. Dsg the direct shift gearbox of volkswagen innovative gearing. It is both the first sevenspeed transmission for front transverse mounting and the first dual clutch transmission with a dry dual clutch. Report dsg manual transmission transmission mechanics. A model of the volkswagen direct shift gearbox transmission built by alan wenbourne. Vw jetta hybrid 20 direct shift gearbox repair manual. Jetta sedan jetta hybrid gli 162 jetta sedan 163 make. Volkswagen golf gasoline and diesel engines repair manuals, workshop manuals and service manuals, wiring diagrams, owners manuals free download. Specify the new golf r with the dsg direct shift gearbox and it comes equipped with paddle shift as standard, allowing quick gear changes without taking your hands off the steering wheel.
The first actual dualclutch transmissions were derived from porsche inhouse development for their model 962 racing cars in the 1980s. Direct shift gearbox dsg mechatronic unit j743 activates the. This unit uses two clutch packs, called the k1 and k2, to drive two. Self study program the dsg dualclutch gearbox pdf free online. It is available in five or sevenseat version and often considered as the extended version of the golf plus. Using an advanced electrohydraulic control module to control clutch application and gear shifting, the dsg can bring the driving comfort of a full automatic to the table while still getting the greater efficiency of the manualstyle gears. Pdf dynamic and analytical analysis of the synchroniser for a.
Volkswagen golf pdf workshop, service and repair manuals, wiring diagrams, parts catalogue, fault codes free download. Download citation dsg the direct shift gearbox of volkswagen. Direct shift gearbox dsg our dual clutch direct shift gearbox dsg can be used as a fully automatic gearbox, or as a responsive quick shift manual. This provides the driver the easeofdrive of a car equipped with an. Volkswagen golf 2015, golf variant 2015 repair manual direct shift gearbox find a repair guide.
This formed the framework for volkswagen to combine both transmission concepts into one completely new gearbox generation. Directshift gearbox 02e eng free download as pdf file. The dualclutch transmission, also known as the direct shift gearbox dsg or twinclutch transmission, is an automated transmission that can change. Free pdf download for thousands of cars and trucks. Volkswagen golf 2015, golf variant 2015 repair manual edition 09.
Volkswagen jetta service and repair manuals every manual available online found by our community and shared for free volkswagen jetta 20 hybrid direct shift gearbox repair manual 2016 edition 140 pages. Anglicky haynes vw golf jetta service and repair manual. The dsg is a kind of automated manual gearbox in that it uses the borg warner dualtronic wetclutch. This milestone underlines the plants significance within volkswagen groups global production network. Aaron gold is a connoisseur of all things automotive, with more than 20 years experience as a journalist specializing in the automotive industry. Jetta hybrid 20 direct shift gearbox repair manual. As will be described in detail at a later point, communication via the can data bus is also vital to actuation of the convertible roof. Volkswagen dsg the intelligent automatic gearbox from volkswagen. The direct shift gear transmission dsg also known as dual clutch. This webpage contains volkswagen jetta 20 hybrid direct shift gearbox repair manual 2016 edition pdf used by volkswagen garages, auto repair shops, volkswagen dealerships and home mechanics.
Jetta hybrid 20 direct shift gearbox repair manual edition 01. In order to carefully address the issues of operation, maintenance, diagnostics and repair of these models, you should read the repair manual for volkswagen golf. Directshift gearbox 02e eng transmission mechanics vehicles. Direct shift gearbox dsg volkswagen commercial vehicles. Volkswagen golf 2015, golf variant 2015 repair manual. It is a sixspeed manual frontwheeldrive gearbox that is shifted automatically. Through its cuttingedge technology and advanced electronics the dsg senses how you are driving and so predicts your next gear change every time.
This cd allows you to see how individual components work and how they combine with other components for operation of the gearbox. The eos 2006 electrical system seu portal volkswagen. Volkswagen golf pdf workshop, service and repair manuals. Went to stuart florida vw and a german gentleman named helmutt gave it a clean bill of health so lesson learned do not clear the codes even though i printed and saved to file they may only use 5051 to. Ssp308 direct shift gearbox 02e seu portal volkswagen. The sevenspeed dual clutch transmission from volkswagen. Ssp308 direct shift gearbox 02e vw 02e dsg gearbox dq250. Early in 2003, volkswagen introduced a new kind of automatic gearbox as fitted to the golf rs32. Direct shift gearbox design basic concept the direct shift gearbox is basically a manual transmission designed to operate like an automatic transmission. The eos 2006 electrical system over 2000 links to vw. Combining the convenience of an automatic with the precision of a manual, direct shift gearbox dsg is unlike any conventional transmission.
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